The advantages of multihead weighers are numerous, and can be harnessed to improve profitability. They drive quality, reduce production issues and maximise efficiency.
They also take up less space than a line of machines would. This helps to minimise maintenance and labour costs.
Compatibility & Total Cost of Ownership
When purchasing a new multihead weigher manufacturers, it’s important to consider factors such as accuracy, productivity, compatibility and total cost of ownership. This will help you to find the best model that suits your plant’s needs and is within your budget.
Correct Amount of Product
One of the major advantages of using a multihead weigher is the speed at which it can process products. This is because they use load cells that allow you to adhere to weight targets precisely and to fill hoppers with the correct amount of product.
Case of Food Products
In addition to this, they are also designed to meet the demands of difficult products such as those that have been frozen or are sticky. This can be especially beneficial in the case of food products such as bread, cookies, and crackers.
Most Important Factors
Versatility is one of the most important factors when choosing a weigher for your manufacturing plant. It enables you to pick the best equipment for your particular needs without compromising on quality.
Multihead weighers are often used to weigh a wide range of products, from snacks and confectionery through to dry foods, fresh meat, fish, poultry and cheese. They are normally driven by vibration or gravity, although belts or screw systems can be employed for some applications.
Dispersion System
The dispersion system on a multihead weigher typically involves a rotating or vibrating top cone which then distributes the product to a string of linear feed dishes. The amplitude and period of the vibration can be varied to suit individual items.
Bucket Shape & IP Rating
Other features to consider include speed, bucket shape and IP rating (how waterproof a machine is). This can influence how easy it is to clean and maintain. Depending on what you use it for, you may need to go higher than an IP54 if it will be subjected to harsh environments or sticky substances.
Accuracy is an important factor to consider when choosing a multihead weigher. This is because accuracy is a critical component of manufacturing processes, and ensuring your machine does its job accurately and consistently is vital to ensuring your products are sorted correctly and you meet compliance standards.
High Levels of Accuracy & Precision
Kenwei has a wide range of multihead weighers that offer high levels of accuracy and precision. These machines are compatible with a variety of materials and can be programmed to perform specific tasks, helping you achieve consistent results:
- In addition, multihead weighers are designed to be easily cleaned and maintained to minimise downtime and keep them working effectively.
- This is essential, particularly when weighing sticky or liquid materials like fresh produce, as it helps you avoid cross-contamination and keeps your production lines running smoothly.
- Another important factor to look for is the weighing speed.
- A higher weighing rate will allow you to move more materials faster and reduce downtime, so it’s worth looking at this when making your decision.
- The load cell frequency will also impact this, as higher frequencies mean less settle time, which can help you sort and process more materials quicker.
Higher Quality Output & Faster Processing Speeds
A multihead linear weigher is a critical part of many production lines, enabling you to weigh and sort a wide variety of raw materials to meet the required specifications of your end products. Finding the right multihead weigher for your plant can unlock huge benefits: including increased productivity, higher quality output and faster processing speeds across your production.
Load Cell Frequency & Volume Capacity
Choosing the right multihead weigher will depend on your exact production needs, but there are a few key factors to keep in mind. These include weighing speed, load cell frequency and volume capacity.
These factors will impact the amount of material that your machine can handle and process per minute, which is crucial if you want to maximise your productivity. Additionally, you will need to make sure that your weighing machine is easy to clean and maintain.
Final Words:
As well as delivering high speeds and accuracy, modern weighers have become much more user-friendly for line personnel. This is thanks to information screens that are intuitive and able to flag up small issues that could otherwise slow down the machine. This can mean that a problem like losing a weighing head will be identified and addressed before it has time to sour a run or cause an expensive fault.
